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Two position two way ultra high pressure titanium alloy solenoid valve

    Two position two way ultra high pressure titanium alloy solenoid valve

    Nominal Diameter: DN15

    Structure Type: Pilot-operated

    Connection Method: RC 1/2” Internal Thread Connection

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Model: HY-SV-22-UHP-AV

Technical Parameters:

Nominal Diameter: DN15

Structure Type: Pilot-operated

Connection Method: RC 1/2” Internal Thread Connection

Nominal Pressure: PN160

Working Pressure: 0.6~16 MPa

Medium Temperature: ≤80℃

Working Medium: Nitrogen

Material: Titanium Alloy

Control Method: Normally Closed

Voltage: DC24V

Response Time: 70ms

Electrical Interface: Plug FQN12-2TK, Socket FQN12-2ZJ

Power: 18W


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Two Position Two Way Ultra High Pressure Titanium Alloy Solenoid Valve

When a fluid control system has to handle high pressure, limited installation space, demanding  working conditions, and strict control requirements at the same time, I do not believe a  standard valve should be selected simply because it is available. The valve needs to match the  actual system.

That is why we developed and manufacture specialized solenoid valves for difficult fluid  control applications. Our Two Position Two Way Ultra High Pressure Titanium Alloy  Solenoid Valve is designed around a simple operating idea: use an electrical signal to  control a two-position, two-way fluid path, while using a titanium alloy construction where the  application calls for the combination of strength, relatively low density, and corrosion  resistance associated with titanium alloys.

I see this type of valve as a practical choice for aerospace equipment, commercial  spaceflight systems, research equipment, high-pressure test benches, specialized industrial  machinery, and other systems where fluid control cannot be treated as an ordinary catalog  purchase.

At Xi'an Huiyuan Instrument Valve Co., Ltd., our background comes from decades of work in fluid  control. The company originated from the Solenoid Valve Branch of Xi'an Instrument Factory and  was restructured into a joint-stock company in 1994. Today, we integrate technology  development, manufacturing, and technical services.

Our product range includes fluid solenoid valves, electrically controlled valves, pneumatic  control valves, Pressure Reducing Valves, and special non-standard valves. We have also  developed specialized fluid control products for aerospace, commercial spaceflight, nuclear  power, shipbuilding, research institutes, and experimental testing systems.

For this reason, I do not look at a high pressure titanium solenoid valve as just another  small valve. I look at it as one part of a larger fluid control system. The fluid, pressure,  temperature, electrical signal, sealing method, connection, installation space, operating  cycle, and required tests all need to make sense together.

1. What Is a Two Position Two Way Titanium Alloy Solenoid Valve?

Let us make the name easier to understand.

Two position means the valve has two basic operating states. It can be in one  position or the other. In a common on and off application, these positions are open and closed.

Two way means the valve has two main fluid ports. The valve controls the flow  between these two ports.

Solenoid valve means an electrical signal is used to move the internal valve  mechanism. The solenoid coil creates a magnetic force that moves an internal part, allowing  the valve to change state.

Titanium alloy describes the material used for the valve body or other  specified components, depending on the actual design. Titanium alloys are widely used where  engineers need a useful combination of mechanical strength, lower density than many common  engineering metals, and good corrosion resistance.

ASTM B348/B348M covers titanium and titanium alloy bars and billets and lists Grade 5 as a  titanium alloy containing 6 percent aluminum and 4 percent vanadium. This is commonly known  as Ti-6Al-4V. However, the material grade used for a specific valve must always be confirmed  in the customer's technical specification and material documentation. A general titanium  alloy reference should not be treated as the guaranteed material specification of every valve.  [1]

Finally, ultra high pressure describes the intended application category.  It should not be confused with a universal pressure rating. The actual allowable pressure of  a valve depends on its design, dimensions, materials, sealing system, temperature, fluid,  connection, manufacturing process, and qualification requirements.

This is an important point when buying a two position two way ultra high pressure  titanium alloy solenoid valve. I always recommend confirming the complete operating  envelope before the valve is selected for a critical system.

2. How Does the Two Position Two Way Solenoid Valve Work?

The working principle is straightforward.

When the electrical control signal reaches the solenoid coil, the coil creates a magnetic  field. This magnetic force moves the internal armature or plunger. The movement changes the  position of the valve element and therefore changes the fluid path.

When the electrical signal is removed, the valve can return to its original state through a  spring or another designed mechanism, depending on the valve structure.

In a simple normally closed arrangement, the valve stays closed when there is no electrical  command. When the coil is energized, the valve opens and fluid can pass through. A normally  open configuration works in the opposite basic way.

The actual internal design can be different from one High pressure valve to another. That is  why I do not recommend copying a normal low-pressure solenoid valve design and simply  increasing the pressure specification.

At high pressure, the valve body, internal moving parts, sealing surfaces, connections, and  pressure-bearing areas all need to be considered together.

Why Two Position Two Way Control Is Useful

Two-position, two-way control is useful when the system mainly needs to switch a fluid path  between an open and closed state. The control logic is simple, which makes this type of valve  suitable for automated equipment.

  • Fluid isolation

  • On and off flow control

  • Pressure system switching

  • Test equipment fluid path control

  • Pneumatic system switching

  • Special gas or liquid control

  • Aerospace and commercial spaceflight fluid systems

In a test system, for example, I may use several valves to control different sections of a  pressure circuit. One valve can isolate a test chamber, another can connect a pressure source,  and another can release or switch the fluid path. The electrical control makes it possible to  coordinate these actions with a larger test system.

3. Why Use Titanium Alloy for a High Pressure Solenoid Valve?

Material selection is one of the first things I look at when developing a specialized valve.  Titanium is not automatically the best material for every application. But when the application  needs its particular combination of properties, titanium alloy can be a very useful choice.

One well-known titanium alloy is Ti-6Al-4V, also known as ASTM Grade 5. ASTM identifies Grade 5  as a titanium alloy containing 6 percent aluminum and 4 percent vanadium. [1]

Published material data for one Ti-6Al-4V product form lists a typical density of about  4.42 g/cm³. The same source gives mechanical properties that vary with product form and  processing condition. This is a good example of why I avoid using one material data sheet as  the guaranteed specification for a finished valve. 

Property

Source: ASTM B348/B348M and MatWeb data for Ti-6Al-4V. These are material  reference data, not guaranteed specifications for this solenoid valve. 

For valve design, I care about more than raw strength. I also look at corrosion behavior,  fluid compatibility, machining requirements, sealing materials, pressure loading, thermal  conditions, and the connection design.

Three Reasons Titanium Can Make Sense

1. Lower Density

Titanium alloys are lighter than many commonly used steel alloys. When equipment weight matters,  this can be useful. Aerospace systems are a good example because every component contributes to  the total system weight.

2. Good Corrosion Resistance

Titanium is known for strong corrosion resistance in many environments. However, I still  require the customer to tell us the actual fluid. No material should be selected only because  it is called corrosion resistant.

3. Useful Mechanical Properties

Titanium alloys can provide a strong combination of strength and relatively low density. This  makes them attractive in specialized pressure and aerospace applications where both mechanical  performance and weight are important.

4. Titanium Alloy vs Common Valve Materials

Customers often ask me why they should choose titanium instead of stainless steel. There is no  universal answer. The correct choice depends on the application.

The table below is a practical engineering comparison rather than a statement that one material  is always better. Stainless steel covers many different grades, and titanium also covers many  grades. Actual valve performance must be evaluated using the exact material specification.

Consideration

Source: General engineering comparison based on publicly available material  information and ASTM titanium alloy specifications. It is intended for preliminary material  selection only. Final material selection should be based on the exact fluid, pressure,  temperature, corrosion environment, manufacturing condition, and customer specification.  ASTM B348/B348M provides the relevant material specification framework for titanium and titanium  alloy bars and billets. [1]

In other words, I would not sell titanium simply because it sounds more advanced. If stainless  steel gives the customer the required performance at a lower cost, stainless steel may be the  better engineering decision. But when weight, corrosion behavior, material compatibility, and  demanding operating conditions point toward titanium, our titanium alloy solenoid valve becomes  a much more interesting option.

5. Main Features of Our Ultra High Pressure Titanium Alloy Solenoid Valve

The exact specifications of this valve should be confirmed according to the project. Still,  there are several design ideas that define this product category.

Two Position Two Way Operation

The basic two-position, two-way structure makes the valve suitable for simple fluid switching  and isolation tasks. It can be integrated into an automatic control system without complicated  manual operation.

Titanium Alloy Construction

Titanium alloy can be selected when the application benefits from its material properties.  The exact titanium grade and component usage should be confirmed during technical review.

Designed for High Pressure Applications

High pressure changes the design problem. The body must withstand the working load, the sealing  system must maintain the required seal, and the internal components must move correctly under  the actual pressure conditions.

For this reason, I do not recommend judging an Ultra high pressure solenoid valve only by the  outside appearance. The pressure rating must come from the approved product design and test  results.

Electrical Control

The solenoid allows the valve to be controlled by an electrical signal. This makes it suitable  for automated equipment, test benches, pressure systems, and other electrically controlled  fluid systems.

Customized Connections and Structure

Specialized equipment often has a fixed installation space. In those cases, the connection  position, mounting arrangement, body shape, and internal structure can become important.  Huiyuan has long experience with special non-standard valve products and can discuss customized  designs according to customer requirements.

Pre-Shipment Inspection

Before delivery, we carry out relevant performance, sealing, and appearance inspections. For  customized products, the inspection plan can be matched to the agreed technical requirements.

6. Where Can This Titanium Alloy Solenoid Valve Be Used?

I would mainly consider this type of valve for applications where fluid control is demanding  enough to justify a specialized design.

Aerospace Equipment

Aerospace equipment often combines strict weight limits, compact installation areas, complex  fluid systems, and demanding environmental conditions. Titanium alloy can be attractive when  the material's characteristics fit the system.

Commercial Spaceflight

Commercial rockets and satellite systems are creating more demand for specialized fluid control  components. We develop valves and fluid control systems for commercial aerospace applications,  with the final design based on the specific system requirements.

High Pressure Test Benches

This is one of the applications I find particularly suitable for customized valves. A test  bench may need to switch, isolate, pressurize, or release different sections of a fluid circuit.  The valve must work as part of the whole test process, not just as an individual component.

Research Institutes

Research equipment often has unusual requirements. The working medium may be different from  common industrial fluids. The pressure range may be unusual. The valve may need a special  connection or a small installation envelope.

Our experience with non-standard valves is especially useful in these situations because we  can discuss the engineering problem instead of forcing every project into a standard model.

Specialized Industrial Equipment

Other possible applications include specialized machinery, pneumatic control systems, fluid  test systems, nuclear power equipment, shipbuilding equipment, and other systems where  electrically controlled high pressure fluid isolation is required.

Application

Source: Huiyuan product and application information supplied for this page.  Application suitability must be confirmed against the actual system specification.

7. How We Manufacture and Test a High Pressure Titanium Solenoid Valve

Titanium valve manufacturing requires good process control. Titanium alloys are valuable  materials, but they also need careful machining and handling. For a high pressure valve, small  details in dimensions and sealing surfaces can have a big effect on final performance.

My approach is to start with the working conditions and then work backward to the valve design.  Before manufacturing, we need to understand the fluid, pressure, temperature, electrical  signal, connection, installation space, operating frequency, sealing requirement, and required  tests.

Step 1: Technical Requirement Review

We review the customer's drawing, specification, fluid information, pressure conditions,  electrical requirements, and installation requirements. If the customer does not yet have a  final drawing, we can discuss the preliminary concept.

Step 2: Material Confirmation

The required titanium alloy grade and other materials are confirmed according to the  application. Sealing materials are also selected according to the working medium and  temperature conditions.

Step 3: Machining

The valve body and other metal components are machined according to the approved design.  Critical dimensions and sealing surfaces receive particular attention.

Step 4: Assembly

The machined components, sealing parts, solenoid components, and internal valve parts are  assembled according to the production requirements.

Step 5: Inspection and Testing

Before shipment, the finished product is inspected for relevant performance, sealing, and  appearance requirements. Additional tests can be discussed for customized projects.

Step 6: Packaging

After final inspection, the valve is protected for transportation. Depending on the product  size and weight, we can use cartons, wooden cases, pallets, or other suitable packaging.  Moisture and shock protection are considered to help keep the product safe during transport.

This process is deliberately practical. We do not want the customer to receive a valve that  looks good on paper but is difficult to integrate into the actual equipment.

8. Why Choose Huiyuan for a Customized Titanium Alloy Solenoid Valve?

I think our strongest point is experience with difficult valve projects.

Xi'an Huiyuan Instrument Valve Co., Ltd. has been involved in fluid control for decades. Our  company has developed from a dedicated solenoid valve background into a manufacturer covering  solenoid valves, electric control valves, pneumatic control valves, pressure reducing valves,  and special non-standard valves.

We have served customers in aerospace, commercial spaceflight, nuclear power, military-related  applications, shipbuilding, and research institutes. We also provide customized valve and  testing system solutions for research equipment.

That experience changes the way I handle a new project. Instead of immediately asking,  "Which catalog model do you want?", I prefer to ask, "What is the valve expected to do?"

Once I know the application, we can discuss the right structure, material, connection, control  method, and inspection requirements.

Our Advantages

  • Decades of experience in fluid control valve manufacturing

  • Experience with aerospace and commercial spaceflight applications

  • Specialized non-standard valve development

  • Technical development, manufacturing, and technical service in one company

  • Performance and sealing inspection before delivery

  • Flexible production for standard and customized requirements

  • Experience supporting research institutes and test systems

  • Protective packaging for domestic and international transportation

Our company reports holding or having passed ISO 9001:2015, CE, SIL3 mandatory safety, and  3C-related certifications as described in our corporate information. Certification scope  should always be checked against the exact product and current certificate before a customer  uses it as a compliance statement for a specific project.

ISO describes ISO 9001 as a quality management system standard covering the establishment,  implementation, maintenance, and continual improvement of a quality management system.  [3]

9. How I Recommend Selecting an Ultra High Pressure Titanium Solenoid Valve

If you are buying a valve for a high pressure system, I recommend preparing the following  information before asking for a quotation. It saves time on both sides.

Requirement

Source: Huiyuan engineering and product selection practice. These are  recommended information fields for technical evaluation, not fixed specifications of the  product.

If you already have a drawing, send it to us. If you do not, a simple list of pressure,  medium, temperature, voltage, connection, and installation dimensions is often enough for the  first technical discussion.

10. FAQ About Two Position Two Way Ultra High Pressure Titanium Alloy Solenoid Valves

What does two position two way mean?

It means the valve has two basic operating positions and two main fluid ports. In a common  application, the two positions are open and closed, allowing the valve to switch a fluid path  on or off.

Why use titanium alloy in a solenoid valve?

Titanium alloy can be useful when the application needs a combination of relatively low  density, good mechanical properties, and corrosion resistance. The correct titanium grade  depends on the actual working conditions.

Is this valve suitable for ultra high pressure service?

The product is intended for ultra high pressure applications, but the exact allowable pressure  must be confirmed for the specific design. Pressure capability depends on the valve structure,  materials, sealing system, connection, temperature, fluid, and qualification tests.

Can you provide a titanium solenoid valve for aerospace applications?

Yes. Aerospace and commercial spaceflight are important application areas for our specialized  fluid control products. We can discuss the required material, pressure, fluid, electrical  control, installation, and testing conditions.

Can you customize the valve?

Yes. Customized non-standard valves are one of our key areas. We can discuss customized  dimensions, connections, materials, electrical interfaces, sealing systems, and other project  requirements.

What fluids can this valve control?

The suitable fluid depends on the final valve design and material selection. Please tell us  whether the medium is a gas, liquid, fuel, oxidizer, process fluid, or another special medium.  We will evaluate material and sealing compatibility before recommending a configuration.

Can you make valves for aerospace test benches?

Yes. We have experience providing customized valves and fluid control solutions for experimental  testing equipment. For a test bench, we normally review the pressure sequence, fluid path,  control logic, valve cycle, connections, and installation space.

What is the normal production lead time?

Lead time depends on the valve model, material, dimensions, quantity, customization level,  and testing requirements. Standard products can usually be delivered faster, while special  titanium alloy valves require a production schedule based on the approved technical solution.

How do you inspect the valve before shipment?

We carry out relevant performance, sealing, and appearance inspections before delivery. For  customized projects, additional inspection items can be agreed according to the customer's  technical requirements.

How will the valve be packaged?

We normally consider moisture and shock protection during transportation. Depending on valve  size and weight, cartons, wooden cases, pallets, or other suitable packaging can be used.

Can I request a quotation without a complete drawing?

Yes. A drawing is helpful, but it is not always necessary for the first discussion. Please  provide as much information as possible about the working medium, pressure, temperature,  voltage, connection, installation space, and required valve function.

Let's Build the Right High Pressure Valve for Your System

A Two Position Two Way Ultra High Pressure Titanium Alloy Solenoid Valve is  not a product I would select by looking at one number on a catalog page. For demanding fluid  control, the complete operating condition matters.

I want to know the fluid, pressure, temperature, electrical signal, connection, installation  space, sealing requirement, operating cycle, and qualification requirements. Once these points  are clear, we can decide whether a standard design is suitable or whether a customized valve  is the better solution.

With decades of experience in fluid control and a long history of developing special  non-standard valves, Huiyuan can support customers from the first technical discussion through  manufacturing, inspection, and delivery.

If you are looking for a titanium alloy solenoid valve,  ultra high pressure solenoid valve,  two way two position solenoid valve, or a  customized aerospace solenoid valve, send us your requirements.

A drawing is welcome, but a simple specification is also enough to start. Tell us what fluid  you need to control, the pressure you expect, the temperature range, the electrical control  voltage, and the connection you need. We can then discuss the most suitable valve solution  with you.

Important specification note: Material properties, pressure ratings,  temperature ranges, flow rates, electrical parameters, leakage limits, service life, and  qualification status for a specific valve must be confirmed against the approved product  drawing, technical specification, inspection plan, and applicable certificates. The reference  material data above is provided for engineering context and does not constitute a guaranteed  specification of this product.

Common designation

Ti-6Al-4V

Also known as ASTM Grade 5


Aluminum content

6%

ASTM Grade 5 designation


Vanadium content

4%

ASTM Grade 5 designation


Typical density

4.42 g/cm³

Reference value for a specific Ti-6Al-4V product


Elastic modulus at room temperature

107 to 122 GPa

Varies with material condition and source


Weight

Relatively low density

Generally higher density

Important when equipment weight is limited

Corrosion resistance

Very good in many environments

Depends strongly on grade and environment

Working fluid must be considered

Mechanical strength

High for many titanium alloys

Varies by grade

Important for pressure-bearing parts

Machining

Requires controlled machining practices

Usually familiar to many machine shops

Affects manufacturing cost and process control

Typical project cost

Often higher

Often lower

Depends on grade, size, quantity and design

Aerospace

Weight, environment, reliability, fluid control

Complete system requirements


Commercial spaceflight

Pressure, material compatibility, size

Fluid and operating envelope


High pressure test bench

Switching, sealing, repeatability

Test sequence and pressure conditions


Research equipment

Special dimensions and customized design

Drawing or preliminary specification


Special machinery

Control method and installation

Electrical and mechanical interfaces


Working medium

Determines material and sealing compatibility



Normal pressure

Defines normal operating conditions



Maximum pressure

Important for pressure-bearing design and testing



Temperature range

Affects materials, seals, and electrical components



Electrical voltage

Required for solenoid configuration



Normally open or normally closed

Defines the required default valve state



Port and connection type

Ensures mechanical compatibility with the system



Installation dimensions

Ensures the valve can fit the equipment



Operating frequency

Helps evaluate repeated switching requirements



Leakage requirement

Defines the required sealing performance



Qualification requirements

Ensures testing matches the project



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